2002-06 MINI Cooper S Clutch Replacement Part 1 of 2

Mechanics eye view as I remove the transmission, replace clutch and rear main seal. Same procedure for any 2002-2006 Cooper S or 2005-2008 Cooper S convertible.
Post any questions in the comments section below!

We're installing a competition clutch, but my recommendation is the Valeo solid flywheel conversion kit - confirmed to work fine even up to around 250HP (buy here):
http://amzn.to/1zthwOL

See my other video for Cooper (non-S) procedure:
   • 2002-06 MINI Cooper Non-S Clutch Repl...  

Part 1: Remove transmission
   • 2002-06 MINI Cooper S Clutch Replacem...  
Part 2: Install new clutch and reassemble
   • 2002-06 MINI Cooper S Clutch Replacem...  

Total job time around 1 day for a backyard mechanic with the proper tools/parts.

By a new rear main seal here:
http://amzn.to/1oJI0V9

Redline MTL transmission oil:
http://amzn.to/2uaOlGT

Engine support bar:
https://amzn.to/2Q0HV6A

Ball joint separator:
http://amzn.to/1x2cKHr

Transmission jack:
http://amzn.to/2GdzC2F
or
http://www.harborfreight.com/automoti...

Procedure is the same for any R53 or R53 supercharged MINI Cooper, year 2003 - 2006. For non-supercharged MINIs 2002-2006, you don't need to remove the bumper or most of the air intake path.
Job includes removal of front bumper, crash bumper, front end service, removing halfshafts, subframe, starter motor, power steering reservoir, wheel liners, air intake, throttle body, intercooler.

Other stuff to replace while you you have the subframe and front of the car out:
Crankshaft position sensor o-ring
Rear main seal
Inner and outer ball joints
Control arm bushings
Front sway bar bushings
Any leaking power steering hoses
Loose tie rod ends

If you still have energy, supercharger oil service?

Performing R50 and R53 MINI repairs in the Seattle area since 2010. :-)
Please contact me at kurt (AT) hammondjp. dot com if I can be of any assistance. Thanks for watching, please share, like and subscribe! Check out all my videos: https://www.youtube.com/user/khammo01...

"DIY videos provided for reference/entertainment purposes only. Only work on your car if you have the right tools and are comfortable doing so. If in doubt, consult a professional. Mod MINI is not responsible for any 'mistakes' or 'incidents' arising out of your working on your own vehicle. Have fun and stay safe!" Follow #ModMINI on Twitter to get notified of new video uploads!   / modminiyoutube   Thanks for watching!
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